Genteel specializes in the design and development of medical rehabilitation equipment, providing customers with one-stop services, from product design to prototype verification, mold manufacturing to mass production. Since 2005, Genteel has invested in independent R & D and design and has 15 years of R & D experience. Over the years, we have successively provided quality design solutions and supplied products to many satisfied customers in North America, Europe, Australia and Asia, etc. Genteel has senior professional designers and developers, advanced processing equipment and a perfect quality control system.
We would like to have an in-depth communication with you about below points:
Target market & customers
Intended use of the product
Informative 2D or 3D drawings
Surface treatment requirements
Testing standard or protocol
Max. user weight
Evaluation and Design
Nice products need good design. Our R & D team will organize a meeting to discuss customer demand information, combined with their own excellent and technical know-how, providing customers with innovative ideas. After the establishment of the project, the design will use SOLIDWORKS 3D software to draw product design effects. Generally speaking, the design plan will be completed in 2-3 weeks. In the design process the design review, the DFMEA failure mode analysis, and the patent search will be carried out according to the new product APQP review form.
Using CNC processing or 3D printing technology, the prototype of the new product will be complete within 1-2 weeks. The appearance and function of the sample are consistent with the tooling sample. Customers can understand the outlook and touch of the outcoming mold sample through the prototype.
Skilled Mold Development
We have more than 20 years of mold development experience. Consequently, we can develop a variety of complex injection molds, blow molds, metal molds, fixtures, etc., which can quickly meet the needs of production.
Test and Verification
Safety is of utmost importance here at Genteel. Therefore, we test our products in-house. Some other products are at independently accredited testing facilities. We are equipped with professional testing equipment, and professional test engineers trained in strictly market-oriented standards such as ISO standards, JIS standards, EN standards, and so on. For the key component of new products, we will establish a control list and develop standards for testing and verification. Before production, we will complete all relevant tests according to the customer's requirements to ensure safety.
Before the mass production of new products, we will do a PFMEA failure mode analysis. R&D engineers, Process Integration Engineers, mold engineers, and a quality assurance supervisor will evaluate the proper production process together. We use automatic and high-precision equipment such as CNC processing, laser cutting, and robot welding to produce and process parts to ensure precision and product quality. Trial production will be conducted to dig out the bottom neck and make mass production smoother.
Our R&D engineers will design proper packaging according to the needs of customers and carry out ISTA testing and verification. If customers have special shipping requirements, such as pallets and mail shipments, we will design different packages to ensure that the products get delivered to consumers in optimum conditions. We will carry out mass production product planning according to customer order requirements and make use of sound supplier resources and perfect in-house manufacturing to ensure competitiveness in terms of price and quality. We have strict quality control standards for the materials, and use bar code management in the process to achieve product traceability.
(Product lifecycle management)
In the process of product implementation, we use PLM software to manage the process and all technical documents are kept for at least ten years:
1. Configuration Management.
2. Process management.
3. User management.
4. Change/Revision Management.
5. Document Management
Through the application of PLM, we can achieve digital management and make it easy to access documents.
We have companies likes yours and please see the examples as below.
This product is the second-generation rollator product independently developed by European customers, which is optimized, based on the first-generation product, but the appearance is more novel; at the same time, the product requires high precision in material selection and production. They need to find a professional supplier with a strong production capacity for development and production.
It will be the application of new materials, difficult processing technology and the requirement of high machining precision.
1) Cooperate with large brand raw material suppliers to ensure stable material quality.
2) Set up an internal improvement team to overcome difficult processing technology.
3) Upgrade the processing and production equipment to improve the accuracy of processing and production.
4) Set up a cross-department team to manage the progress of the project.
5) Make a key characteristic control plan for important components to control quality.
The product will be successfully developed on schedule, which meets the requirements of customers and produces goods smoothly.
Customers finally choose to cooperate with us after conducting research and evaluation of several suppliers; this product is what customers envisaged with the initial product design concepts and sketches, according to the actual needs of special users and, according to customer requirements, we simulate the design scheme and finally meet the customer requirements.
Design of new seat cushions structure and armrest structure; requirements of high precision of injection molding; application of dummy simulation.
We set up a special project team internally, responsible for the design of the new plan and communicated with the customer and held regular Skype meetings with the customer every week to discuss the design plan and report the progress of the project.
1) The product design and development work were completed on schedule to meet the needs of customers.
2) Annual sales exceed expectations.
3) It became a hot-selling product on Amazon soon.
The traditional stroller has a relatively big folding size and there is no double folding product on the market. Inspired by the double folding structure of the stroller, we developed this product. Challenge: How to quickly design products with a new shape, stable structure, complete functions loved by the majority of consumers.
1) Collect the latest market industry information extensively for the reference of R & D personnel.
2) Persist in participating in domestic and foreign exhibitions to understand the development of the industry.
3) New design projects often interact with end customers and collect feedback and suggestions from many customers.
The newly established start-up companies who lack R & D investment could use our self-developed, complete products to quickly enter the market, get a return on investment in a short period and increase their brand market share.
Take Your Business To Next Level With Our Professional R&D Team